High-Speed & High-end ERW pipe equipment is a professional set of machinery used to produce straight seam welded pipes through high-frequency resistance welding. Take its high-precision forming and efficient welding features, ERW/HF welded tube widely applied in industries such as oil and gas transportation, municipal pipelines, and building structures.
This video shows one of our ERW straight seam welded pipe production lines that can produce pipes with diameters of 50-165mm, currently running at a domestic user's factory. The steel pipes produced have a thickness of 2.0mm-10.0mm. Welding speeds reach 30-130 meters per minute, offering high production efficiency and stable weld quality. The oil and gas pipeline production line (APL Tube Mill )comes with a high-speed cutting machine and fully automatic steel pipe stacking and bundling equipment, greatly boosting the automation level of steel pipes.
ACA Group’s technical team has nearly 20 years of experience in designing and manufacturing high-frequency welded pipe equipment. We can produce and supply straight seam welded pipe equipment covering the full range of ERW pipe units (mainstream pipe sizes φ12mm-φ710mm). Some high-end models can achieve digital automatic die changes without manual parameter adjustments, with changeover efficiency improved by more than 80%. A single production line, by replacing certain forming roll molds, can produce round, square, and shaped pipe line.
The High-Frequency Welded Pipe Mill Main Technical Advantages:
1. High-precision forming: Can improve welding pipe forming accuracy by 40% compared to traditional equipment, with weld strength reaching over 95% of the base material;
2. High automation level: Automation coverage of high-end models can reach 98%, significantly reducing labor costs;
3. High production efficiency: Advanced welded pipe units can reach an annual output of up to 800,000 tons, a 30% increase over traditional equipment, with a pipe quality rate consistently reaching 99.5%.
Related video：
The challenges in large-diameter longitudinal seam welded pipe production lines mainly focus on four core areas: Steel plate forming, welding, finishing, and inspection. Below, we will mainly introduce our ACA- LSAW (Longitudinal Submerged Arc Welded) pipe production line’s forming methods and technical challenges.
High-Speed & High-end ERW pipe equipment is a professional set of machinery used to produce straight seam welded pipes through high-frequency resistance welding. Take its high-precision forming and efficient welding features, ERW/HF welded tube widely applied in industries such as oil and gas transportation, municipal pipelines, and building structures.
The inner wall of the steel pipe, after shot blasting, is coated with anti-corrosion powder using an internal spraying system through hot-melt spraying. This coating machine is specialized for internal epoxy powder anti-corrosion spraying of steel pipes, mainly used for pipeline anti-corrosion processing in the petroleum, water conservancy, and municipal fields. This internal pipe spraying anti-corrosion equipment mainly includes: mobile flat car, cantilever spray rod, internal spray gun, two-component spraying system, medium-frequency heating, dust collection and recovery system, and pipe end recovery dust removal equipment.
The Anti-Corrosion Coating processing production line is used to make two layer FBE, two layer PE, three layer PE (3PE), TPEP Two layer epoxy powder coated on external steel pipe (⌀57-1220mm).
ACA Group warmly invite you attend International Tube and Pipe Trade Fair 2026, at Dusseldorf. --Exhibition date: 13-17 APRIL, 2026 --Our booth NO.: 7-D20-2
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Our ACA company can provide complete pipeline laying machines, PipeLine crawler pipelayer with different lifting capacities according to user requirements for pipeline construction tonnage, with maximum lifting capacities ranging from 15,000 kg to 120,000 kg.
The Submerged Arc Welded Steel pipe Production Line is the core equipment for manufacturing high-strength steel pipes, mainly used in oil and gas transportation, building structures, and other fields. Its core processes include straight seam submerged arc welding (JCOE/UOE) and spiral submerged arc welding, ensuring the strength and precision of the steel pipes through precise forming and welding technologies.
Our company can produce complete ERW Tube Mill (straight seam welded pipe production lines) that meet API standards. The pipe diameter ranges from DN12mm to DN711mm, and the pipe wall thickness is 3-120mm.
This production line, which applies 3PE coating to the outer wall and epoxy powder coating to the inner wall of steel pipes, can process steel pipes DN219mm to DN2200mm, and Pipe lengths from 6m to 12.5m.
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